Welding Column and Boom is also called as Welding Head Manipulator. The welding head is mounted at one end of the boom. The wire reel can be mounted at the front or at the rear end of the boom. In Extra Light Duty and Light Duty Models ( i.e. up to 3 meter X 3 meter), the vertical movement is through Lead Screw. And for Medium & Heavy Duty Boom, the vertical movement is through Rack & Pinion with counter weight arrangement. The Counter weight and Boom assembly is held with metallic rope. Provision of anti-fall security is a standard feature in all models including Lead Screw driven ones. The Horizontal Boom drive movement is through rack and pinion for all models. |
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Main Advantages : |
• Increased Production |
• Allows maximum flexibility to welding head manipulation |
• Better weld quality with reduced labour. |
• Dependable even for most critical weld quality. |
• Assured high quality welding non-dependent on operator's skill |
• Essential tool for automatic / semi-automatic welding. |
• Indispensable for pipe / vessel fabrication shops. |
• Ensures 360-degrees radial accessibility to welding head, covering vast area in the shop. |
• Trolley car mounted version gives accessibility to the full shop length. |
• Easy high quality automatic circumferential or longitudinal seam
welding in conjunction with Rotator or Positioner. |
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Salient Features : |
• Rugged Construction. |
• Massive stability. |
• Wide Based & Lockable 'Swivel Base' to enhance Stability. |
• Minimum Deflection even when 'Boom' extended fully. |
• Precise 'Jerk free' vertical & horizontal movements. |
• Over rated, pre-loaded and dust protected bearing arrangements. |
• Operator's seat at conveniently placed location. (Optional) |
• Option for self propelled Chair for operator on heavy duty models. |
• Option for walkway along the boom. |
• Option for Drag Chain for cable/pipe movement along the Vertical & z Horizontal plane. |
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1. SMALL Models (Extra Light Duty Type) -'CCBS' Models |
Available Range : Up to 3mtr. vertical X 3mtr. horizontal strokes. |
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Features : |
• Most Economical Design |
• Proven Reliability |
• Very Low Investment cost |
• Most suitable for low budget fabrication & small vessel shops. |
• Can perform wide range of applications. |
• Lead screw-Nut drive for UP / DOWN movement. |
• Safety ensured design ( in case of L.S. Nut wear out, operator's safety is
assured by auto-engagement of 'Anti-fall Nut' |
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Standard Ranges : |
• Maximum Vertical Stroke -3000mm |
• Maximum Horizontal Stroke -3000mm |
Options :- CCBSP Models (P-Pedestal mounted Base) CCBST Models
( T-Trolley car mounted Base ) |
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2. Medium Duty Models 'CCBM'Models. |
Available Range: Above 3.Smtr. vertical X 3.Smtr. horizontal strokes.
Up to Max. 6mtr. vertical X 6.Smtr. horizontal strokes. |
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Features : |
• Robust Design. |
• Proven Reliability |
• Reasonable Investment cost |
• Most suitable for Medium fabrication & vessel shops. |
• Can perform wide range of applications. |
• Smooth Rack & Pinion Drive for both Up/Down & Horizontal movements. |
• Anti-toppling device for Trolley car mounted versions. |
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Standard Ranges : |
Maximum Vertical Stroke - 6000mm |
Maximum Horizontal Stroke - 6500mm |
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Options :- CCBLP Models (P-Pedestal mounted Base) |
CCBLT Models (T-Trolley car mounted Base) |
Motorised 360' Swivel |
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3. HEAVY Duty Models -'CCBH' Models |
Available Range : Above 6mtr. vertical X 7mtr. horizontal strokes. |
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Up to Max. 7mtr. vertical X Bmtr. horizontal strokes. |
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Features : |
• Most favoured Design |
• Proven Reliability and High Stability. |
• Ideal for large Fabrication Shops. |
• Most suitable for large Vessel Shops. |
• Can perform wide range of applications. |
• Smooth Rack & Pinion drive for both UP / DOWN and Horizontal movements. |
• Over rated wire rope to hold counter balancing weight of the Up/Down drive. |
• Anti-toppling device for Trolley car mounted versions. |
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Standard Ranges : |
Minimum Vertical / Horizontal Stroke -6000/7000mm |
Maximum Vertical / Horizontal Stroke -7000/8000mm |
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Options : CCBHP Models (P-Pedestal mounted Base) |
CCBHT Models (T-Trolley car mounted Base) |
Motorised 360' Swivel |
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4. Extra Heavy Duty Models 'CCBEH'Models. |
Available Range: Above Smtr. vertical X Smtr. horizontal strokes. |
Up to Max.10mtr. vertical X lOmtr. horizontal strokes. |
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Features: |
• Rugged Design |
• Proven Reliability and High Stability. |
• Ideal for very large Fabrication Shops. |
• Most suitable for extra large Vessel Shops. |
• Can perform wide range of applications. |
• Smooth Rack & Pinion drive for both UP / DOWN and Horizontal movements. |
• Over rated wire rope to hold counter balancing weight of the Up/Down drive. |
• Anti-toppling device for Trolley car mounted versions. |
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Standard Ranges: |
Minimum Vertical/Horizontal Stroke - 8000/8000mm |
Maximum Vertical/Horizontal Stroke -10000/10000mm |
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Options: CCBEHP Models (P-Pedestal mounted Base) |
CCBEHT Models (T-Trolley car mounted Base) |
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SPECIFICATIONS FOR WELDING COLUMN & BOOM |
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MODELS | MIN. HEIGHT UNDER BOOM | MAX. HEIGHT UNDER BOOM | BOOM (MAX VERT | BOOM REACH (MAX. HOR. | BOOM TRAVEL SPEED | MAX. LOAD AT BOOM END | COLUMN SWIVEL Degrees | TROLLY SPEED mm.IMin. | INNER DIST. BETWEEN | OVERALL LENGTH (mm) | OVERALL HEIGHT (mm) |
| (mm) | (mm) | STROKE) | STROKE) | mm.IMin. | Kg. |
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| RAILS |
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| (mm) | (mm) |
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CCBL·2525 | 850 | 3350 | 2500 | 2500 | 100 To1500 | 100 | 360' | 1000 | 1000 | 4400 | 4250 |
CCBL·2530 | 850 | 3350 | 2500 | 3000 | 100 To1500 | 100 | 360' | 1000 | 1000 | 7700 | 4250 |
CCBL-3030 | 850 | 3850 | 3000 | 3000 | 100 To 1500 | 125 | 360' | 1000 | 1440 | 4500 | 4900 |
CCBL-3035 | 850 | 3850 | 3000 | 3500 | 100 To 1500 | 125 | 360' | 1000 | 1540 | 5000 | 5000 |
CCBL-3040 | 850 | 3850 | 3000 | 4000 | 100 To1500 | 125 | 360' | 1000 | 1540 | 5500 | 5000 |
CCBM-3535 | 850 | 4350 | 3500 | 3500 | 100 Tol500 | 140 | 360' | 1000 | 1440 | 5000 | 5800 |
CCBM-3540 | 850 | 4350 | 3500 | 4000 | 100 To1500 | 140 | 360' | 1000 | 1440 | 5500 | 5800 |
CCBM-4040 | 1100 | 5100 | 4000 | 4000 | 100 To1500 | 140 | 360' | 1000 | 1440 | 5500 | 5900 |
CCBM-4045 | 1100 | 5100 | 4000 | 4500 | 100 To1500 | 150 | 360' | 1000 | 1750 | 6000 | 7850 |
CCBM-4060 | 1100 | 5100 | 4000 | 6000 | 100 To1500 | 150 | 360' | 1200 | 1750 | 7700 | 7850 |
CCBM-5040 | 1100 | 6100 | 5000 | 4000 | 100 To15OO | 150 | 360' | 1200 | 1750 | 5700 | 8850 |
CCBM-5050 | 1100 | 6100 | 5000 | 5000 | 100 To1500 | 150 | 360' | 1200 | 1750 | 6700 | 8850 |
CCBM-5060 | 1100 | 6100 | 5000 | 6000 | 100 To1500 | 150 | 360' | 1200 | 1900 | 7700 | 8850 |
CCBM·5065 | 1200 | 6100 | 5000 | 6500 | 100 To15OO | 150 | 360' | 1200 | 1900 | 8200 | 8850 |
CCBM-6040 | 1200 | 7200 | 6000 | 4000 | 100 To15OO | 150 | 360' | 1200 | 1900 | 5700 | 9300 |
CCBM-605O | 1200 | 7200 | 6000 | 5000 | 100 To1500 | 200 | 360' | 1200 | 1900 | 6700 | 9300 |
CCBM-6060 | 1200 | 7200 | 6000 | 6000 | 100 To1500 | 200 | 360' | 1200 | 1900 | 8000 | 9300 |
CCBM-6065 | 1200 | 7200 | 6000 | 6500 | 100 To1500 | 200 | 360' | 1200 | 2100 | 8500 | 9300 |
CCBH·6070 | 1300 | 7300 | 6000 | 7000 | 100 To1500 | 250 | 360' | 1200 | 2100 | 9000 | 9300 |
CCBH-6080 | 1300 | 7300 | 6000 | 8000 | 100 To1500 | 250 | 360' | 1200 | 2100 | 10000 | 9300 |
CCBH-7060 | 1300 | 8300 | 7000 | 6000 | 100 To1500 | 250 | 360' | 1200 | 2100 | 8000 | 10300 |
CCBH·7070 | 1300 | 8300 | 7000 | 7000 | 100 To1500 | 250 | 360' | 1200 | 2100 | 9000 | 10300 |
CCBH-7080 | 1300 | 8300 | 7000 | 8000 | 100 To15OO | 250 | 360' | 1200 | 2100 | 10000 | 10300 |
CCBEH-8080 | 1700 | 9700 | 8000 | 8000 | 100 To1500 | 400 | 360' | 1200 | 3400 | 12000 | 12750 |
CCBEH-9080 | 1700 | 10700 | 9000 | 8000 | 100 To1500 | 400 | 360' | 1200 | 3400 | 12000 | 13750 |
CCBEH-l0.90 | 1700 | 11700 | 10000 | 9000 | 100 To1500 | 400 | 360' | 1200 | 3400 | 13000 | 14750 |
CCBEH-l0.l0 | 1700 | 11700 | 10000 | 10000 | 100 To1500 | 400 | 360' | 1200 | 3400 | 14000 | 14750 |
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